Areas of Expertise
Turnaround & Execution
● Planning & Scheduling
Develop detailed turnaround plans covering equipment shutdown, disassembly, maintenance, replacement, and recommissioning.
Work closely with planning teams to align activities with project timelines and critical path requirements.
● Execution Management
Coordinate multiple work fronts such as mechanical, rigging, crane operations, piping, and electrical works.
Ensure every task is completed efficiently, safely, and without delays or overlaps.
● HSE Expertise
Strict adherence to HSE regulations for rigging and lifting operations.
Ensure all high-risk tasks are carried out safely, legally, and in compliance with industry standards.
● Permit-to-Work (PTW) Systems
Manage PTW systems on-site to ensure work is authorized and risks are controlled before execution.
Conduct Job Safety Analysis (JSA) and detailed risk assessments for lifting operations to eliminate hazards in advance.
● Post-Turnaround Review & Optimization – Conduct thorough performance reviews after project completion to capture lessons learned, improve future turnaround strategies, and enhance operational efficiency.
Case Study: 2015 Turnaround – LLDPE Plant
● At the core of our services is Rigging and Planning, where we specialize in:
Custom rigging plans for heavy lifts.
Safe rigging solutions for irregular-shaped equipment.
AutoCAD rigging plans with precise lifting points, crane configurations, and spreader bar usage to ensure operational safety and accuracy.
● We are experts in critical equipment handling, including the lifting of:
◦ Columns
◦ Pressure vessels
◦ Exchangers
◦ Other heavy industrial components
Rigging & Planning
Our Capabilities
●AutoCAD Rigging Plans
Preparation of detailed rigging drawings in AutoCAD showing lifting points, selected rigging gear (slings, shackles, spreader bars), lift paths, and crane configurations.
Drawings serve as a blueprint for safe execution and for client/engineer approval.
●Handling of Critical Equipment
Execution of complex lifts involving large columns, pressure vessels, heat exchangers, skids, and other critical components.
Implementation of precision rigging, gear inspection, and step-by-step lift planning to ensure zero incidents.
Training & Technical Skills
During the 2015 turnaround, a critical and highly successful operation was executed for the replacement of the E-4111 60 MT exchanger within the LLDPE plant.
This complex task involved:
➢Meticulous Planning – starting with the selection of a 650 MT hydraulic crane.
➢Detailed Rigging Plan – ensuring precision, safety, and operational efficiency.
Key Outcomes:
➢ Achieved ₹1 crore in cost savings.
➢Reduced the turnaround schedule by 25 days compared to the 2009 operation.
➢Zero incidents during execution.
This achievement highlights the importance of precise engineering, strategic planning, and effective project management in heavy lifting and maintenance tasks.
● Crane & Hydra Operations – In-depth knowledge of crane and hydra operational principles, with proven capability in guiding and validating operators for safe and efficient performance.
➢Advanced Gear Selection – Based on precise load calculations, center of gravity evaluation, sling angle analysis, and dynamic load assessment.
➢Standards Compliance – Ensuring full adherence to ASME and OSHA rigging standards for every lift.
➢Engineered Lift Plans – Including detailed rigging drawings, inspection checklists, heavy lifting safety procedures, and comprehensive feasibility studies for critical lifts.
➢Heavy Equipment Expertise – Specialization in planning and executing safe rigging for high-tonnage and irregular-shaped industrial equipment.